Hydraulic Rubber Molding Press Machine Platan size is 12×12 = 40 Ton
The Hydraulic Rubber Molding Press Machine with a platen size of 12×12 inches and a 40-ton clamping force is a high-performance system designed for precision rubber molding applications in industries such as automotive, consumer goods, and industrial manufacturing. This machine efficiently compresses and molds rubber into various shapes, ensuring the production of durable, high-quality parts. Below is a detailed technical overview of its features, functionality, and benefits.
Overview of Hydraulic Rubber Molding Press Machine
Purpose: The Hydraulic Rubber Molding Press Machine is primarily designed for molding rubber parts through compression, providing an efficient and reliable solution for creating high-quality rubber products. It is commonly used in industries for producing gaskets, seals, washers, and other rubber components for automotive, machinery, and consumer products.
Hydraulic Operation: Powered by a hydraulic system, the machine applies uniform pressure to mold and cure rubber components. The 40-ton clamping force ensures the material fills the mold cavity completely, while precise temperature and pressure control guarantee the rubber is molded correctly.
Clamping Force and Platen Size: With a platen size of 12×12 inches, this machine is optimized for medium-sized molds. The 40-ton clamping force provides the necessary pressure to shape and cure rubber parts efficiently. The hydraulic system ensures consistent force application, making it ideal for high-volume production.
Automated Process: The Hydraulic Rubber Molding Press Machine is often equipped with automated controls for molding cycles, temperature regulation, and pressure application. This automation minimizes manual handling, improving productivity, and reducing the risk of human error, ensuring consistent and accurate results with every cycle.
| Industry | Application | Description |
|---|---|---|
| Automotive Industry | Rubber Seals and Gaskets | Used in engines, transmissions, and HVAC systems, providing vital sealing functions under high temperatures, pressure, and chemicals. |
| Rubber Bushings and Mounts | Absorb shocks and vibrations in vehicle suspension systems, maintaining performance and shape under stress. | |
| O-rings | Seals used in automotive engines to prevent leaks and failures in critical systems, molded with high precision for accuracy. | |
| Rubber Hoses | Used for brake hoses, fuel lines, and coolant lines, ensuring the right dimensions, flexibility, and strength for automotive applications. | |
| Industrial Manufacturing | Vibration Dampeners | Absorb vibrations in industrial equipment and machinery, molded with precision to ensure durability and noise reduction. |
| Rubber Pads and Gaskets | Provide cushioning and sealing in machinery, electronic devices, and heavy-duty equipment, meeting stringent industrial standards. | |
| Conveyor Belt Components | Molding of parts like rollers, gaskets, and shock-absorbing pads for conveyor belts, ensuring flexibility and strength for smooth operations. | |
| Rubber Parts for Footwear | Produces soles, insoles, and heels for shoes, ensuring comfort, durability, and the right size and texture for the consumer. | |
| Rubber Mats and Flooring | Used in homes, gyms, workplaces, and commercial applications, molded for optimal elasticity and durability. | |
| Sports Equipment Components | Molds parts like grips for bats and tennis rackets with precision to ensure comfort, durability, and performance under pressure. | |
| Electrical and Electronics | Insulating Rubber Components | Molds bushings, gaskets, and seals for insulation in electrical products, ensuring safety and reliability. |
| Rubber Grommets and Cable Insulation | Provides insulation and protection for electrical wiring and cables, molded to ensure accurate protection in electrical systems. | |
| Aerospace Industry | Rubber Seals and Gaskets | Ensures high precision molding of components that withstand extreme temperatures and pressures in aerospace systems. |
| Vibration Isolators, Mounts, and Pads | Used to absorb shocks and vibrations in aircraft systems, improving the safety and performance of aerospace components. | |
| Medical and Healthcare | Rubber Seals and Gaskets for Medical Devices | Essential for maintaining sterile environments and preventing contamination, molded to meet health and safety standards. |
| Rubber Tubes for Medical Equipment | Molds flexible and durable tubes used in IV drip lines, catheters, and syringes, ensuring the correct size and shape for medical use. | |
| Orthopedic Rubber Products | Used for pads, cushioning, and insoles in orthopedic devices, ensuring comfort and functionality. | |
| Packaging Industry | Rubber Caps, Plugs, and Covers | Protect products during storage and transportation, molded to precise dimensions to ensure effective protection. |
| Rubber Seals for Bottles | Ensures airtight closures for food, beverage, pharmaceuticals, and consumer goods packaging, molded to prevent leakage. | |
| Oil and Gas Industry | Rubber Seals and O-rings for Pumps and Valves | Withstand extreme temperatures, pressure, and harsh chemicals, molded with high precision for oil and gas equipment. |
| Rubber Gaskets for Pipelines | Molded for leakproof connections in pipelines, ensuring high precision for safe and reliable operations in the oil and gas sector. |
Here are the technical specifications of the Hydraulic Rubber Molding Press Machine with a platen size of 12×12 and a 40-ton capacity in a tabular form:
| Specification | Details |
|---|---|
| Machine Type | Hydraulic Rubber Molding Press |
| Platen Size | 12″ x 12″ (305 mm x 305 mm) |
| Pressing Capacity | 40 Tons (Max. Pressure) |
| Daylight Opening | 12″ (305 mm) |
| Stroke Length | Adjustable (e.g., 6″ to 12″) |
| Pressing Force | 40 Tons |
| Pressing Type | Hydraulic |
| Max. Working Pressure | 3500 PSI (Approx. 240 bar) |
| Heating System | Electric or Steam Heated Platens |
| Heating Zone | Dual Zone (Top and Bottom) |
| Temperature Control | PID Temperature Control with Digital Readout |
| Hydraulic System | Open Center Type Hydraulic System |
| Pump Type | Gear or Vane Pump |
| Motor Power | 15 HP (Approx.) |
| Voltage | 415V, 50 Hz, 3 Phase (or as per requirement) |
| Machine Dimensions (L x W x H) | 1000 x 800 x 2500 mm (Approx.) |
| Weight | 4500 kg (Approx.) |
| Controls | PLC or Manual Controls |
| Safety Features | Emergency Stop, Pressure Relief Valve, Safety Guards |
| Cycle Time | Variable depending on mold size and material |
| Molding Capacity | Depends on mold size and material type |
| Oil Reservoir Capacity | 150-200 Liters |
| Mold Height Adjustment | Manual or Motorized (depending on model) |
| Advantages | Description |
|---|---|
| High Pressing Capacity | The 40-ton capacity ensures efficient molding of rubber components with consistent quality and high pressure. |
| Precise Pressure Control | Hydraulic system allows for accurate and adjustable pressure control, ensuring uniform compression and high-quality molding. |
| Adjustable Platen Size | The platen size of 12″x12″ is ideal for medium-sized molds, providing versatility for various molding applications. |
| Energy Efficient | The hydraulic press consumes less power compared to other machines, offering energy savings, especially with efficient motor and pump design. |
| Consistent Molding Quality | Uniform pressure and heat distribution result in consistent moldings with minimal defects and improved product quality. |
| High Durability and Long Life | Made of robust materials and designed for heavy-duty operation, this machine is highly durable and has a long lifespan. |
| Customizable Heating System | The ability to select either electric or steam heating for the platens enhances flexibility depending on the molding process requirements. |
| Ease of Operation | Simple controls (either manual or PLC-based) make the machine easy to operate, reducing training time for operators. |
| Safety Features | Equipped with emergency stop, pressure relief valves, and safety guards, ensuring a safe working environment. |
| Reduced Cycle Time | Efficient hydraulic system and high pressing force help reduce cycle time, increasing production throughput. |
| Versatile Molding Applications | Suitable for various rubber products and components such as gaskets, seals, and automotive parts. |
| Minimal Maintenance | The hydraulic system requires less maintenance compared to mechanical presses, ensuring lower operational costs. |
| Temperature Control for Consistency | Precise temperature control of the mold platen helps to ensure that the rubber curing process is optimized for high-quality products. |
| Compact Design | The machine’s compact size saves floor space in factories and production lines without compromising on its performance. |