Hydraulic Rubber Molding Press Fully Automation Machine Platan size is = 20x20 = 150 Ton
A Hydraulic Rubber Molding Press Fully Automation Machine is a machine used in the rubber molding process where hydraulic pressure is applied to shape rubber materials into specific products. The machine is fully automated, reducing the need for manual labor and enhancing production efficiency. The process involves compression molding, where heat and pressure are applied to the rubber in a mold. The automation system controls every phase, from loading and pressing to curing and unloading, ensuring consistency and precision in production.
Platen Size 20×20: The platen (molding surface) of the machine measures 20 inches by 20 inches, determining the size of the rubber products that can be molded.
150 Ton: The machine exerts a hydraulic force of 150 tons, which is the required pressure for molding rubber products effectively, ensuring the final product’s durability and quality.
Fully Automated: The operation of the machine, including mold loading, pressing, curing, and unloading, is fully automated, reducing human intervention and increasing production efficiency.
| Application | Description |
|---|---|
| Rubber Compression Molding | The machine is primarily used for molding rubber parts under heat and pressure. |
| Vulcanization of Rubber | It cures rubber to enhance its elasticity, strength, and heat resistance. |
| Automotive Components | Production of rubber parts such as seals, gaskets, and bushings for vehicles. |
| Industrial Rubber Parts | Molding of rubber products for various industries, such as rollers, seals, and belts. |
| Electrical Insulation | Manufacturing rubber components for insulation purposes in cables and electrical equipment. |
| Medical Rubber Parts | Production of rubber components used in medical devices and equipment. |
| Specification | Details |
|---|---|
| Machine Type | Hydraulic Rubber Molding Press Fully Automated |
| Platen Size | 20 inches x 20 inches |
| Maximum Pressure | 150 Tons |
| Molding Process | Compression Molding |
| Automation | Fully Automated (PLC-controlled) |
| Cycle Time | 5-15 minutes per cycle depending on product complexity |
| Hydraulic System | High-pressure hydraulic system |
| Power Supply | Electric and Hydraulic Energy Supply |
| Control System | PLC (Programmable Logic Controller) for automation |
| Material Compatibility | Suitable for rubber, elastomers, thermoplastic, and silicone materials |
| Temperature Control | Integrated heating system for precise temperature control during molding and curing |
| Energy Efficiency | Energy-efficient design with optimized hydraulic pressure systems |
| Safety Features | Automatic safety shutdown, emergency stop, and protective barriers |
| Safety Standards | Conforms to international safety standards for industrial machines |
| Advantage | Description |
|---|---|
| High Efficiency | Automation reduces cycle time and increases production capacity. |
| Consistent Product Quality | Fully automated operation ensures uniformity and accuracy in product dimensions. |
| Energy Efficiency | Optimized hydraulic and electric systems minimize energy consumption. |
| Low Labor Requirement | The automation system reduces the need for manual labor, resulting in cost savings. |
| Versatile Applications | The machine is adaptable to various rubber molding applications in industries like automotive, electrical, medical, and industrial sectors. |
| Reduced Downtime | Automated operations minimize machine downtime and reduce the risk of errors or defects. |
| High Precision | The machine offers precise control over molding pressure, temperature, and cycle time, ensuring consistent product quality. |
| Durability | Heavy-duty construction ensures long-lasting operation with minimal maintenance. |
| Safety Features | Equipped with advanced safety mechanisms to ensure safe operation for operators. |
| Customization | Can be customized to handle different mold sizes and production needs. |