Hydraulic Rubber Moulding Press Three Die Fully Automation Machine Platan size is 20x20 = 200 Ton
A Hydraulic Rubber Molding Press is a machine used to make rubber products by applying hydraulic pressure. It is specifically used for processes like compression molding, rubber vulcanization, and shaping rubber components.
Three Die: This machine can hold three molds or dies at the same time. This feature allows for higher production efficiency, as three items can be molded in a single cycle.
Fully Automation: The machine operates fully automatically, meaning the entire molding process (loading, pressing, curing, and unloading) is done by itself. This reduces the need for human intervention, speeds up production, and ensures consistent quality in the products.
Platen Size 20×20: The platens (flat metal plates) of the machine are 20×20 inches in size. These platens are where the molds are placed, and where the hydraulic pressure is applied to shape the rubber. The size of the platen determines the maximum size of the products that can be molded.
200 Ton: This refers to the amount of hydraulic pressure the machine can generate, up to 200 tons. This force is needed to shape and cure rubber components under high pressure and temperature.
| Applications | Description |
|---|---|
| Rubber Moulding for Automotive Parts | Production of rubber components like gaskets, seals, bushings, and vibration isolators for vehicles. |
| Manufacturing Rubber Components for Electrical & Electronics Industry | Production of electrical insulators, bushings, and custom rubber parts for electronics and electrical systems. |
| Production of Rubberized Items | Molding of rubber products such as footwear (soles, heels), conveyor belts, and other rubberized industrial items. |
| Rubber Products for Household Appliances | Production of rubber parts like washers, seals, and gaskets for appliances such as refrigerators, washing machines, and more. |
| Medical & Healthcare Rubber Parts | Molding of surgical gloves, medical tubing, and other rubber parts used in healthcare and medical devices. |
| Industrial Rubber Parts | Manufacturing of industrial components like O-rings, grommets, seals, and custom rubber parts for machinery and equipment. |
| Custom Rubber Parts | Fabrication of custom-shaped rubber components for various industries including aerospace, marine, and more. |
| Specification | Details |
|---|---|
| Platen Size | 20″ × 20″ (508 mm × 508 mm) |
| Pressing Force | 200 Tons |
| Number of Dies | Three Dies (for multiple molds) |
| Molding Process | Compression Molding, Transfer Molding, or Injection Molding |
| Hydraulic Pressure | Typically 10–25 MPa, depending on material |
| Heating Method | Electric heating or oil heating system |
| Temperature Control Range | 100°C to 200°C |
| Automation | Fully Automated with PLC controls and touchscreen interface |
| Control System | PLC with HMI (Human-Machine Interface) |
| Cycle Time | 5–20 minutes per cycle (depending on material and product) |
| Power Supply | Typically 3-phase, 50/60 Hz, 380V or 440V |
| Cooling System | Integrated water cooling system (optional) |
| Safety Features | Safety interlocks, emergency stop, overheat protection |
| Material Processed | Natural Rubber, Synthetic Rubber, Silicone, EPDM, etc. |
| Die Size per Mold | Customized based on product size (20″ × 20″ mold platen) |
| Electrical Components | AC Motors, Overload Protection, and Variable Frequency Drives |
| Energy Efficiency | High energy-efficient hydraulic and heating systems |
| Pressure Control | Digital pressure control with automated adjustments |
| Lubrication System | Automatic lubrication for moving parts (optional) |
| Advantages | Details |
|---|---|
| High Production Efficiency | Three die stations increase output and reduce overall cycle time, resulting in faster production. |
| Precision Molding | Automated control ensures high precision in the manufacturing process, resulting in consistent part quality. |
| Consistent Quality | Uniform pressure and temperature during the molding process, leading to high-quality rubber parts. |
| Reduced Labor Cost | Fully automated machine reduces the need for manual labor, improving cost-effectiveness and labor efficiency. |
| Energy Efficient | Optimized energy usage through advanced hydraulic and control systems, reducing overall energy consumption. |
| Flexibility | Capable of molding various rubber components of different shapes and sizes, offering versatility. |
| Customization | Adjustable settings for specific material requirements (e.g., different rubbers and component types). |
| Safety | Equipped with emergency stop features and safety systems, ensuring operator protection during operation. |
| Reduced Scrap Rate | High-precision molding reduces wastage, resulting in fewer defective parts and material savings. |
| Easy Operation | User-friendly PLC interface with touchscreen control for ease of operation and monitoring. |
| Durability | Robust construction ensures long machine life and consistent output, even under continuous use. |