Hydraulic Rubber Corelifter Fully Automation Machine Platen size is 25×25 = 200 Ton
The Hydraulic Rubber Core Lifter Fully Automated Machine is a modern system designed to make the rubber molding and extraction processes easier and more efficient in industries like automotive, manufacturing, and rubber processing. With a platen size of 25×25 inches and a clamping force of 200 tons, this machine provides excellent performance for producing high-quality rubber products. Below is a simple explanation of its features, functionality, and benefits.
Overview of the Hydraulic Rubber Core Lifter Machine
Purpose: This machine is designed to automate the process of lifting molded rubber products from molds, known as core lifters. It is mainly used in industries that make components like seals, gaskets, and other rubber parts for automotive or machinery.
Hydraulic Operation: The machine uses a hydraulic system to apply force for pressing the molds and removing the parts. Hydraulic systems are perfect for tasks that need high precision and powerful force while requiring little maintenance. This makes them ideal for challenging jobs like rubber molding.
Fully Automated: Since the machine is fully automated, it removes the need for manual handling. This not only improves the consistency and speed of production but also reduces the chance of human error during operation.
| Industry | Applications |
|---|---|
| Automotive | Making rubber parts like seals, gaskets, bushings, and dampers for vehicles and their systems. |
| Industrial Rubber Products | Creating O-rings, washers, gaskets, and seals for machinery, pumps, valves, and heavy equipment. |
| Consumer Goods | Rubber seals for home appliances, gaskets for electronics, and parts for plumbing and HVAC. |
| Medical Devices | Rubber seals and parts for medical tools, devices, and packaging. |
| Electrical & Electronics | Making rubber insulation for wires, seals, gaskets, and parts for electrical machinery. |
| Aerospace | Rubber seals and parts for aircraft, spacecraft, and fuel systems. |
| Packaging | Rubber seals and parts for packaging machinery and equipment. |
| Construction | Rubber parts for construction machines, and seals for machinery, pipes, and HVAC systems. |
| Renewable Energy | Rubber seals and parts for solar panels, wind turbines, and energy storage systems. |
| Specialty Applications | Custom rubber parts for robotics, railways, marine, and other unique uses. |
| Feature | Description |
|---|---|
| Platen Size | 25×25 inches (625×625 mm) – Fits medium to large molds. |
| Clamping Force | 200 Tons – Strong pressure for accurate molding. |
| Hydraulic System | Electric pumps with variable speed – 140–200 bar pressure. |
| Corelifter Mechanism | Automated system – Lifts parts without damage after curing. |
| Control System | PLC and HMI touchscreen – Fully automated molding and extraction. |
| Mold Temperature Control | Temperature range: 160°C to 180°C – Automatic heating control. |
| Cycle Time | Molding: 3–10 minutes, Part removal: Seconds after curing. |
| Machine Dimensions | Size: ~2.5m x 2.5m, height varies. |
| Power Consumption | 50–80 kW – Energy-efficient. |
| Safety Features | Safety guards, emergency stop, and overload protection. |
| Material Compatibility | Works with EPDM, NBR, SBR, silicone, and fluorocarbon rubbers. |
| Maintenance Features | Automatic lubrication and easy access for maintenance. |
| Environmental | Noise under 80 dB(A), reduces waste. |
| Optional Features | Advanced cooling and custom options for platen and force. |
| Advantage | Description |
|---|---|
| Increased Productivity | The machine automates the whole process, speeding up production and boosting output. |
| High Clamping Force | With a strong 200-ton force, it ensures precise molding and fewer product defects. |
| Precision & Consistency | Automation keeps the quality steady and reduces any errors in the parts made. |
| Reduced Labor Costs | By cutting out much of the manual work, it lowers labor costs and helps avoid mistakes. |
| Enhanced Safety | Built-in safety features like guards and emergency stops keep workers safe. |
| Flexibility in Production | It can handle different types of rubber and mold designs, making it adaptable for various parts. |
| Energy Efficiency | Energy-efficient pumps and motors lower power consumption, reducing electricity costs. |
| Automatic Part Removal | The machine automatically removes the molded parts, avoiding any risk of damage. |
| Improved Quality Control | The precise automation ensures consistent, high-quality results every time. |
| Reduced Scrap & Waste | The accurate molding process reduces material waste, making production more sustainable. |
| Low Maintenance | With automatic lubrication and durable parts, it needs less maintenance and lasts longer. |
| Versatility in Applications | It’s perfect for a wide range of industries and different mold sizes and rubber types. |
| Faster Cycle Time | Quick cycle times (3–10 minutes) help keep up with high production demands. |
| User-Friendly Interface | The easy-to-use touchscreen makes it simple to monitor, set up, and troubleshoot. |
| Improved Workplace Efficiency | Less manual handling means smoother workflow and fewer chances of worker fatigue or injuries. |